Horse Rug Materials: Exploring Your Options For Durability And Performance
Welcome to our article on horse rug materials. In this post, we explore your rugging options. From lightweight cotton to rugged ripstop canvas and synthetic rug fabrics… By the end, we hope you’ll have enough knowledge to make informed decisions about your horse’s rug.
Horse rugs aren’t mandatory! Indeed, most horses will survive perfectly OK without them but many of us choose to rug our horses anyway. This is fine when done correctly. However, it does require a basic understanding of horse rug materials and rug types.
Why Horse Rug Materials Matter
When rugging horses, it is vitally important to consider their health and comfort. Leaving a horse in the wrong rug for the prevailing weather conditions is poor management, and a big NO NO for their health and wellbeing. You never, for example, leave a horse in a cotton rug on a cold, wet, windy day in the middle of winter. Conversely, you don’t leave one in a thick heavy canvas or synthetic on a warm day either. We explained why in this post.
Horses can also be very hard on rugs. This is where selecting one made from a durable, high-performance fabric will offer better protection against the weather, abrasion, and wear. With this in mind, some of the most common horse rug materials used here in Australia are:
Synthetic Turnout, Or Paddock, Horse Rug Materials
Synthetic rug fabrics contain man-made fibres – nylon, polyester, polypropylene etc. These fabrics are generally durable, lightweight, and can withstand some pretty rough treatment. They come in a range of different types – ripstop, ballistic, polyester etc. These fabrics also come in various deniers – 600/1200/1500 etc. Denier refers to the weight of the fabric, and thus its durability and toughness. The higher the denier, the heavier and more durable it is.
Ripstop horse rug materials

Ripstop fabrics are common in horse rugs due to their durability and tear resistance. These fabrics have a special weave that makes them highly resistant to ripping and tearing, hence the name “ripstop.” What this means is that they have thicker threads woven into the fabric at regular intervals, typically in a crosshatch or grid pattern. This creates small squares or diamonds that reinforce the fabric and prevent tears from spreading. Ripstop fabrics can be cotton, polyester, nylon, and canvas.
When it comes to horse rugs, ripstop fabrics are popular for:
- Durability – Ripstop fabrics are strong and tough, and ideal for outdoor use. They can withstand many common horse activities such as grazing, rolling, and running.
- Tear resistance – The unique weave of ripstop fabrics effectively prevents small tears from turning into larger ones. This is particularly important in horse rugs, as horses can be prone to snagging their rugs on fences, branches, or other obstacles in their environment.
- Lightweight – Despite their strength, ripstop fabrics are often lightweight, which is advantageous for horse rugs as it allows for freedom of movement and prevents the rug from feeling overly heavy on the horse.
- Breathability – Many ripstop fabrics are breathable, allowing air circulation to prevent overheating and moisture build-up under the rug. This is important for the horse’s comfort and overall health.
- Water resistance – Some ripstop fabrics have water-repellent coatings or laminates, making them suitable for use in wet conditions. This helps to keep the horse dry and comfortable in inclement weather.
Ballistic nylon horse rug materials

Ballistic nylon is an extremely strong and durable synthetic fabric made from densely woven high-tenacity nylon fibres. It’s common in bulletproof vests and other heavy-duty applications.
Paddock rugs made from ballistic nylon are ideal for horses living in very harsh weather conditions or that are prone to damaging their rugs.
Key characteristics and benefits of ballistic nylon fabrics for horse rugs include…
- Durability – Ballistic nylon is exceptionally strong and resistant to tears, punctures, and abrasions. This makes it well-suited for outdoor use, where horse rugs may encounter rough terrain, bushes, or other potential hazards.
- Weather Resistance – Ballistic nylon in horse rugs is water-resistant or waterproof. This helps to keep the horse dry and comfortable in various weather conditions.
- Breathability – While ballistic nylon is highly durable and protective, italso allows air circulation. This prevents the build-up of moisture and heat underneath the rug. This is important for the horse’s comfort and for preventing skin irritations.
- Lightweight – Despite its ruggedness, ballistic nylon is relatively lightweight in comparison with heavy-duty fabrics like canvas or leather. This ensures that horse rugs made from ballistic nylon are not overly burdensome for the horse to wear.
- Easy Maintenance – Ballistic nylon is generally easy to clean and maintain. Most stains are removable with a damp cloth, and the fabric can be machine washed for a thorough cleaning when necessary.
- Longevity: Thanks to its robust construction, ballistic nylon horse rugs tend to have a longer lifespan compared to rugs made from less durable materials. This can result in cost savings over time as the rug requires less frequent replacement.
- Customisation – Ballistic nylon comes in a wide range of colours and patterns. This allows for customisation options to suit individual preferences and match other equestrian gear (most important!).
These rugs are typically more expensive than other types of paddock rugs, but they are also more durable and long lasting.
Polyester horse rug materials

Polyester fabrics are common for synthetic paddock rugs because they are durable, waterproof, and breathable. It is also relatively inexpensive to produce.
Polyester paddock rugs are a good all-around option for most horses. They are comfortable to wear in most weather conditions and relatively easy to care for. Here are some key points about polyester fabrics for horse rugs…
- Durability – Polyester is strong and durable. It’s suitable for use in rugged outdoor environments such as horse stables and pastures. It can withstand abrasion, tearing, and stretching, which are common challenges in equine environments!
- Water Resistance – Polyester fabrics in horse rugs are often inherently water resistant, or treated to improve water repellence. This feature helps keep the horse dry during wet weather. However, it’s important to note that while polyester is water-resistant, it may not be completely waterproof.
- Breathability – While polyester is not as breathable as natural fibres like cotton or wool, modern polyester fabrics usually allow some degree of air circulation. This helps prevent overheating and moisture build-up under the rug.
- Easy Maintenance – Polyester horse rugs are generally easy to clean and maintain. You can machine-wash them with mild detergent, and they dry quickly, so are convenient for busy horse owners.
- Colourfastness – Polyester fabrics tend to hold their colour well, even after repeated washings and exposure to sunlight. This means that horse rugs made from polyester will maintain their appearance over time.
- UV Resistance – Polyester is naturally resistant to UV radiation, which helps prevent fading and degradation of the fabric when exposed to sunlight for extended periods.
- Cost-Effectiveness – Polyester is often more affordable than natural fibers such as wool or cotton, making it an attractive option for budget-conscious horse owners.
- Variety – Polyester fabrics come in a wide range of weights and thicknesses, allowing horse owners to choose the appropriate rug for different weather conditions and horse activities.
Canvas Horse Rug Materials

Canvas is a popular choice for horse rugs due to its durability, breathability, and water-resistant properties. Here’s an overview of canvas fabrics used in horse rugs…
- Material – Canvas is usually made from cotton, although blends with synthetic fibres like polyester or nylon are also common. Cotton canvas offers breathability, comfort, and natural feel, while synthetic blends add strength and durability.
- Durability – Canvas is a heavy-duty fabric. It’s robust and thus suitable for outdoor use and rugged conditions. It can withstand abrasion, tearing, and other wear and tear that horses may subject their rugs to.
- Water Resistance – While not entirely waterproof, canvas fabric has some inherent water-resistant properties. It can repel light rain and moisture, keeping the horse dry in mild weather conditions. However, prolonged exposure to heavy rain may saturate the fabric over time.
- Breathability – One of the key advantages of canvas fabric is its breathability. It allows air circulation, which helps prevent the build-up of sweat and moisture under the rug. This feature is crucial for maintaining the horse’s comfort and preventing skin irritations.
- Insulation – Canvas provides moderate insulation, offering protection against cold weather without causing overheating. It helps regulate the horse’s body temperature, keeping it comfortable in various climatic conditions.
- Weight – Canvas fabric can be relatively heavy in comparison to other materials used in horse rugs. While this weight provides added durability and warmth, it may not be suitable for horses in very hot climates or those engaged in high-intensity activities.
- Maintenance – Canvas horse rugs are generally easy to maintain. They can be machine-washed or hosed down for cleaning, and are relatively easy to rewaterproof. However, it’s essential to follow manufacturer instructions to preserve the fabric’s integrity and water-resistant properties.
- Design – Canvas horse rugs come in various designs, including turnout rugs, stable rugs, and combo rugs. Turnout rugs are typically waterproof (for outdoor use), while stable rugs provide warmth and comfort indoors. Combo rugs combine features of both, offering versatility for different weather conditions.
Natural Fibre Paddock Rug Materials
Natural fibres for horse rugs, like cotton and wool, are popular because they offer many benefits.
Cotton

Cotton fabrics are common in lightweight horse rugs, or sheets, due to their breathability, durability, and moisture-wicking properties. Some key points about cotton fabrics used in horse rugs are…
- Breathability – Cotton is a natural fibre that allows air to circulate, keeping the horse’s skin dry and preventing overheating. This breathability is essential to maintain the horse’s comfort and prevent skin issues such as fungal infections.
- Moisture wicking – Cotton has excellent moisture-wicking properties, meaning it can absorb sweat and moisture away from the horse’s skin, keeping them dry and comfortable. This feature is important for preventing chafing and discomfort during extended wear.
- Durability – While cotton is not as durable as some synthetic materials like polyester, it still offers decent durability, especially when properly maintained. Cotton horse rugs can withstand regular use and washing, making them a practical choice for everyday use.
- Comfort – Cotton is soft and comfortable against the horse’s skin, reducing the risk of rubbing or irritation. Horses often appreciate the comfort of cotton fabrics, especially during prolonged wear periods.
- Versatility – Cotton horse rugs are available in various weights and styles, making them suitable for different weather conditions and purposes. Lightweight cotton sheets are ideal for summer or as a base layer, while heavier cotton rugs provide layered warmth in colder weather.
- Ease of care – Cotton fabrics are relatively easy to clean and maintain. Most cotton horse rugs are machine washable. Always follow the manufacturer’s care instructions however so you don’t damage the rug.
- Natural material – Cotton is a natural, biodegradable material, which may appeal to environmentally conscious horse owners who prefer sustainable options.
Wool

Woollen fabrics are common in horse rugs due to their excellent insulation and moisture wicking properties, and durability. These rugs provide warmth and protection to horses in various weather conditions, particularly during colder months or when the animal is in a stable. They also resist odours and stains. Here are some key points about woollen fabrics for horse rugs…
- Insulation – Wool has exceptional insulating properties. It can trap air within its fibres, creating a barrier against cold temperatures. This makes woollen horse rugs and wool lined rugs, ideal for keeping horses warm in chilly weather conditions.
- Moisture wicking – Wool has a natural ability to absorb moisture while still feeling dry to the touch, making it suitable for use in horse rugs. This feature helps to keep the horse comfortable by wicking away sweat and moisture from the skin.
- Breathability – Wool is a breathable fabric, allowing air to circulate freely through the fibers. This helps prevent the build-up of excess heat and moisture, reducing the risk of the horse overheating or developing skin irritations.
- Durability – Woollen fabrics are durable and resilient. They are a good option for horse rugs that may be subject to frequent wear and tear. Properly cared for, woollen rugs can last for many years.
- Natural resistance to odours and stains – Wool has inherent properties that make it resistant to odours and stains, which can be beneficial in a stable environment where horse rugs may be exposed to dirt, sweat, and other substances.
- Weight – Woollen fabrics can be relatively heavy in comparison to synthetic materials, which may affect the overall weight of the horse rug. However, this weight can also contribute to the rug’s ability to stay in place and provide a secure fit on the horse.
- Maintenance – Proper maintenance is essential to keep woollen horse rugs in good condition. Regular cleaning and airing out of the rug can help prevent the build-up of dirt, sweat, and bacteria, prolonging its lifespan and effectiveness.
Frequently Asked Questions About Horse Rug Materials
What are the best horse rug materials for winter?
Top fabric choices for winter horse rugs include tough denier nylon and cosy polar fleece. These materials provide warmth, insulation, and moisture-wicking properties.
Which horse rug material is suitable for hot climates?
Look for breathable options like mesh or cotton blends that allow air circulation, keeping your horse cool and comfortable in warmer weather.
Are waterproof horse rugs worth it?
Waterproof materials like ripstop polyester provide excellent protection against rain and snow, keeping your horse dry and preventing skin irritations.
How do I choose the right rug material for my horse’s skin sensitivity?
Opt for hypoallergenic materials such as soft cotton or natural fibres like bamboo to minimise skin irritations and allergies.
What are the most durable horse rug materials for active horses?
For high-activity horses, consider robust options like ballistic nylon or polyester with reinforced stitching, designed to withstand rigorous use.
How often should I clean my horse’s rug?
Regular cleaning is essential to maintain hygiene and rug performance. Clean your horse’s rug at least once a month, or more frequently if heavily soiled.
Can I repair a damaged horse rug?
Yes, many horse rugs are repairable. Minor tears or rips are often patchable, but extensive damage may require professional assistance.
Should I use multiple rugs for different weather conditions?
Using different rugs for various weather conditions ensures optimal protection and comfort for your horse, especially during extreme temperatures.
What’s the average lifespan of a horse rug?
The rug’s lifespan varies depending on the material and usage. High-quality rugs can last several years with proper care.
Key Takeaways About Horse Rug Materials
Choosing the right horse rug material is essential for your horse’s wellbeing. Opt for durable options like denier nylon for winter, breathable fabrics for hot climates, and waterproof materials for rainy seasons. Regular cleaning and repair ensure longevity and maximum performance. Some of the key points covered in the article are:
The best type of fabric for a paddock or paddock horse rug will depend on the horse’s individual needs and the weather conditions in which the rug will be used.
Horses turned out in harsh weather conditions or that are prone to damaging rugs should have a synthetic paddock rug made from ripstop or ballistic nylon, OR a strong, heavy duty canvas.
Those turned out in mild weather conditions, or that don’t damage their rugs, will likely be fine with a natural fibre paddock rug made from canvas, cotton, or wool.
It is important to choose a paddock rug that is the correct size and fit for your horse. The rug should be snug but not too tight, and it should have enough coverage to keep the horse’s entire body dry and warm. With the right rug, your horse will stay comfortable, and protected!